目前國內(nei)無紙面石膏(gao)板(ban)生產線的(de)自動(dong)(dong)化(hua)(hua)程(cheng)度(du)還未實(shi)(shi)現(xian)(xian),現(xian)(xian)處于手動(dong)(dong)和半(ban)自動(dong)(dong)水(shui)平(ping),受自動(dong)(dong)化(hua)(hua)水(shui)平(ping)的(de)限制(zhi)(zhi)(zhi)(zhi),國內(nei)的(de)無紙面石膏(gao)板(ban)的(de)質量和產量均不能(neng)滿足市場(chang)的(de)需求;為(wei)了解(jie)決(jue)以上存(cun)在的(de)問題,本(ben)設(she)備提供了一套自動(dong)(dong)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系(xi)統(tong)(tong);其所(suo)采(cai)用(yong)的(de)方案(an)是:該(gai)自控(kong)(kong)系(xi)統(tong)(tong)包括中央控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)室、溫度(du)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)站(zhan)、配(pei)料工作(zuo)站(zhan)、成(cheng)型工作(zuo)站(zhan)、切斷工作(zuo)站(zhan)、橫向輸送工作(zuo)站(zhan)、烘(hong)干(gan)工作(zuo)站(zhan)、各(ge)個工作(zuo)站(zhan)之間通(tong)過(guo) MELSCNET/H 網(wang)絡(luo)系(xi)統(tong)(tong)環網(wang)連(lian)(lian)接,構成(cheng)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)網(wang)絡(luo)層;各(ge)工作(zuo)站(zhan)通(tong)過(guo) CC-LINK 網(wang)與智(zhi)能(neng)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)設(she)備、變(bian)頻器連(lian)(lian)接,構成(cheng)現(xian)(xian)場(chang)網(wang)絡(luo)層;生產控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)采(cai)用(yong)分布(bu)式 PLC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系(xi)統(tong)(tong), CPU 模塊(kuai)選用(yong)西(xi)門子 S7-300,現(xian)(xian)場(chang)I/O 模塊(kuai)采(cai)用(yong)西(xi)門子 ET-200S,人機(ji)界(jie)面 HMI 為(wei)西(xi)門子 WinCC。各(ge)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)站(zhan)和上位(wei)控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)中心 SCADA 通(tong)過(guo)冗余工業以太(tai)網(wang)相(xiang)連(lian)(lian),從而實(shi)(shi)現(xian)(xian)生產過(guo)程(cheng)的(de)集中控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)和實(shi)(shi)時(shi)數據統(tong)(tong)一管理。設(she)備級(ji)(變(bian)頻器、分布(bu)式 I/O 等)采(cai)用(yong)現(xian)(xian)場(chang)總線通(tong)訊(xun)。電氣控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)設(she)備主要包括 MCC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)柜、PLC 控(kong)(kong)制(zhi)(zhi)(zhi)(zhi)柜、SCADA 操作(zuo)員(yuan)站(zhan)、現(xian)(xian)場(chang)各(ge)類檢測元(yuan)件。

